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Issue 03/2020

  • Text
  • Additives
  • Masterbatches
  • Carbon
  • Renewable
  • Biobased
  • Biodegradable
  • Products
  • Materials
  • Plastics
  • Bioplastics
Highlights: Additives/Masterbatches Marine Littering

Application News Dutch

Application News Dutch PLA resins for Spanish mask production Total Corbion PLA, Gorinchem, the Netherlands, joined the fight against the Corona virus by donating Luminy PLA resins for the production of 3D printed medical devices and protective equipment. Smart Materials 3D in Spain launched the initiative and they receive the PLA resin to produce PLA filaments. In co-creation with companies like Fixit, 3D Printers, IMBIC and Clone Wars VLL the PLA filaments will be used to make medical masks and protective equipment using 3D printing technology. All these companies contribute to this initiative on a voluntary basis. The 5 tonnes of Luminy PLA resins that Total Corbion has donated will allow the production of over 125,000 masks for health centers and hospitals all across Spain. AT www.smartmaterials3d.com | www.total-corbion.com Local fast solutions The Lakes District Health Board (DHB) in Rotorua, New Zealand was confronted with a shortage of protective face shields for staff working at Rotorua hospital and in the wider community where they could be exposed to the coronavirus. As a response a group of Rotorua companies pooled their talents to manufacture 215 face visors. The Research Institute Scion was informed of the shortage and teamed up with composite tubing design and Manufacture Kilwell Fibretube, who had also been approached by the DHB. Together they came up with a solution that would meet the needs of the DHB, which provided clinical input and advice. A Prusa face shield design consisting of a 3D printed headband, Perspex shield and an elastic band at the back was agreed upon and a prototype was produced for DHB approval. High Duty Plastics cut the Perspex shields using their laser cutter. The elastic bands were provided courtesy of AJ’s Emporium and the DHB. With some changes to maximise coverage, improve design and reduce printing time, the final 3D design was agreed upon and production began. The headbands were 3D printed using industrially compostable bioplastic PLA at both Scion and Kilwell Fibretube, with the team from Kilwell assembling the components into complete face shields. Dave Gower-Rudman, DHB Facilities Manager said the visors were modified after infection control recommendations and are now robust, fully reusable and fit for purpose. “At the time of receipt there were very few options available for eye protection. Even goggles and safety glasses could not be sourced in sufficient quantities. The receipt of these locally made visors was both well received and excellently timed”, said Dave. The 215 visors were delivered to Lakes DHB between 6 and 9 April, another 35 are in reserve. All involved agree that this collaboration was highly successful and demonstrates how ingenuity, science, engineering and manufacturing capability can swiftly provide real solutions that benefit our people and New Zealand. The collaborative team is ready to fire up production for more face shields if needed locally, and Scion is discussing other equipment needs with Lakes DHB. AT www.scionresearch.com 48 bioplastics MAGAZINE [02/20] Vol. 15

4 3 2 1 2011 2012 2013 2014 2015 2016 2017 2018 2019 2024 All figures available at www.bio-based.eu/markets © 100% 80% 60% 40% 20% 0% -Institut.eu | 2017 PBS(X) PA PET PTT PBAT PHA Adipic acid (AA) 11-Aminoundecanoic acid (11-AA) 1,4-Butanediol (1,4-BDO) Dodecanedioic acid (DDDA) Epichlorohydrin (ECH) Ethylene Furan derivatives D-lactic acid (D-LA) L-lactic acid (L-LA) Lactide Monoethylene glycol (MEG) Monopropylene glycol (MPG) Naphtha 1,5-Pentametylenediamine (DN5) 1,3-Propanediol (1,3-PDO) Sebacic acid Succinic acid (SA) PLA © -Institute.eu | 2020 PE Full study available at www.bio-based.eu/markets PVC EPDM PP PMMA PE Vinyl chloride Propylene Unsaturated polyester resins Methyl methacrylate PEF Polyurethanes MEG Building blocks Natural rubber Aniline Ethylene for UPR Cellulose acetate 2,5-FDCA Building blocks for polyurethanes Levulinic acid Lignin-based bolymers Naphthta Ethanol PET PFA 5-HMF/5-CMF FDME Waste oils Starch-containing Furfuryl alcohol polymer compounds Natural rubber Saccharose PTF Furfural Hemicellulose 1,3 Propanediol Lignocellulose NOPs Fructose PTT Terephthalic MPG acid Glycerol Starch ECH Plant oils p-Xylene SBR Fatty acids Castor oil 11-AA Glucose Isobutanol THF Sebacic Lysine PBT acid 1,4-Butanediol Succinic acid DDDA PBAT Caprolactame Adipic acid HMDA DN5 Sorbitol 3-HP Lactic acid Itaconic Acrylic PBS(x) acid acid Isosorbide PA Lactide Superabsorbent polymers Epoxy resins ABS PHA APC PLA OH OH O HO diphenolic acid O H 2N OH O 5-aminolevulinic acid O O OH O O levulinate ketal O OR O levulinic ester O O ɣ-valerolactone O HO OH O succinic acid O 5-methyl-2-pyrrolidone ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Market and Trend Reports Institute for Ecology and Innovation UPDATE 2020 DATA FOR 2019 NEW UPDATE 2019 Commercialisation updates on bio-based building blocks Bio-based Building Blocks and Polymers – Global Capacities, Production and Trends 2019–2024 Levulinic acid – A versatile platform chemical for a variety of market applications Succinic acid – From a promising building block to a slow seller Polymers Global market dynamics, demand/supply, trends and market potential What will a realistic future market look like? Production capacities (million tonnes) Bio-based building blocks Evolution of worldwide production capacities from 2011 to 2024 O OH O levulinic acid H N Pharmaceutical/Cosmetic Industrial Acidic ingredient for denture cleaner/toothpaste De-icer Antidote Engineering plastics and epoxy curing Calcium-succinate is anticarcinogenic agents/hardeners Efferescent tablets Herbicides, fungicides, regulators of plantgrowth Intermediate for perfumes Intermediate for lacquers + photographic chemicals Pharmaceutical intermediates (sedatives, Plasticizer (replaces phtalates, adipic acid) antiphlegm/-phogistics, antibacterial, disinfectant) Polymers Preservative for toiletries Solvents, lubricants Removes fish odour Surface cleaning agent Used in the preparation of vitamin A (metal-/electronic-/semiconductor-industry) Succinic Food Acid Other Bread-softening agent Flavour-enhancer Flavouring agent and acidic seasoning in beverages/food Microencapsulation of flavouring oils Preservative (chicken, dog food) Protein gelatinisation and in dry gelatine desserts/cake flavourings Used in synthesis of modified starch Anodizing Aluminium Chemical metal plating, electroplating baths Coatings, inks, pigments (powder/radiation-curable coating, resins for water-based paint, dye intermediate, photocurable ink, toners) Fabric finish, dyeing aid for fibres Part of antismut-treatment for barley seeds Preservative for cut flowers Soil-chelating agent Authors: Doris de Guzman, Tecnon OrbiChem, United Kingdom February 2020 This and other reports on the bio- and CO 2-based economy are available at www.bio-based.eu/reports Authors: Pia Skoczinski, Raj Chinthapalli, Michael Carus, Wolfgang Baltus, Doris de Guzman, Harald Käb, Achim Raschka, Jan Ravenstijn January 2020 This and other reports on the bio- and CO 2- based economy are available at www.bio-based.eu/reports Authors: Achim Raschka, Pia Skoczinski, Raj Chinthapalli, Ángel Puente and Michael Carus, nova-Institut GmbH, Germany October 2019 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Authors: Raj Chinthapalli, Ángel Puente, Pia Skoczinski, Achim Raschka, Michael Carus, nova-Institut GmbH, Germany October 2019 This and other reports on the bio-based economy are available at www.bio-based.eu/reports THE BEST MARKET REPORTS AVAILABLE Bio- and CO 2 -based Polymers & Building Blocks Carbon dioxide (CO 2) as chemical feedstock for polymers – technologies, polymers, developers and producers Standards and labels for bio-based products Bio-based polymers, a revolutionary change Policies impacting bio-based plastics market development Comprehensive trend report on PHA, PLA, PUR/TPU, PA and polymers based on FDCA and SA: Latest developments, producers, drivers and lessons learnt and plastic bags legislation in Europe Fff Bio-based polymers, a revolutionary change Jan Ravenstijn March 2017 Picture: Gehr Kunststoffwerk E-mail: j.ravenstijn@kpnmail.nl Mobile: +31.6.2247.8593 Authors: Achim Raschka, Pia Skoczinski, Jan Ravenstijn and Michael Carus, nova-Institut GmbH, Germany February 2019 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Authors: Lara Dammer, Michael Carus and Dr. Asta Partanen nova-Institut GmbH, Germany May 2017 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Author: Jan Ravenstijn, Jan Ravenstijn Consulting, the Netherlands April 2017 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Authors: Dirk Carrez, Clever Consult, Belgium Jim Philp, OECD, France Dr. Harald Kaeb, narocon Innovation Consulting, Germany Lara Dammer & Michael Carus, nova-Institute, Germany March 2017 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Asian markets for bio-based chemical building blocks and polymers Share of Asian production capacity on global production by polymer in 2016 Market study on the consumption of biodegradable and compostable plastic products in Europe 2015 and 2020 A comprehensive market research report including consumption figures by polymer and application types as well as by geography, plus analyses of key players, relevant policies and legislation and a special feature on biodegradation and composting standards and labels Brand Views and Adoption of Bio-based Polymers Wood-Plastic Composites (WPC) and Natural Fibre Composites (NFC) European and Global Markets 2012 and Future Trends in Automotive and Construction Bestsellers APC – cyclic Starch Blends Disposable tableware Biowaste bags Carrier bags Rigid packaging Flexible packaging Author: Wolfgang Baltus, Wobalt Expedition Consultancy, Thailand This and other reports on the bio-based economy are available at www.bio-based.eu/reports Authors: Harald Kaeb (narocon, lead), Florence Aeschelmann, Lara Dammer, Michael Carus (nova-Institute) April 2016 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Author: Dr. Harald Kaeb, narocon Innovation Consulting, Germany January 2016 This and other reports on the bio-based economy are available at www.bio-based.eu/reports Authors: Michael Carus, Dr. Asta Eder, Lara Dammer, Dr. Hans Korte, Lena Scholz, Roland Essel, Elke Breitmayer, Martha Barthn This and other reports on the bio-based economy are available at www.bio-based.eu/reports www.bio-based.eu/reports bioplastics MAGAZINE [02/20] Vol. 15 49

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